Single row cylindrical roller bearings with cage are suitable where:
- Bearing arrangements are subjected to very high radial loads ➤ section
- Not only high radial forces but also axial loads from one or both directions must be supported by the bearing position (semi-locating or locating bearing function) ➤ section
- Bearing arrangements must have very high rigidity
- Axial displacements of the shaft relative to the housing must be compensated without constraint in the bearing (in the case of bearings with a non-locating or semi-locating bearing function) ➤ section
- High radial loads and very high speeds occur but the very high radial load carrying capacity of full complement cylindrical roller bearings is not required ➤ section
- The bearings should be separable (one bearing ring can be removed for easier mounting) ➤ section
Cylindrical roller bearing with cage/full complement bearing, comparison of speed and load carrying capacity
nG = limiting speed
Cr = basic dynamic load rating
SL1923 = full complement cylindrical roller bearing
NJ23 = cylindrical roller bearing with cage
|
|
Design variants
Single row cylindrical roller bearings with cage are available in the basic design as:
In addition to the bearings described here, Schaeffler supplies single row cylindrical roller bearings with cage in other types, series and dimensions. These products are described in some cases in special publications. If necessary, please contact Schaeffler. Larger catalogue bearings GL 1.
Bearings of basic design – standard range
Key features
Single row cylindrical roller bearings with cage are part of the group of radial roller bearings. In contrast to the ball, the roller has a larger contact area perpendicular to the roller axis. As a result, it can transmit higher forces, has greater rigidity and allows smaller rolling elements under the same load. The single row bearings comprise solid outer rings, inner rings and cages that are fitted with a large number of cylindrical rollers. The rollers have profiled ends, i. e. they have a slight lateral curvature towards the ends. This modified line contact between the raceways and rolling elements prevents damaging edge stresses ➤ Figure. In all standard designs, the cylindrical rollers are guided between rigid ribs by at least one bearing ring. Together with the cage and rollers, this forms a ready-to-fit unit. The other bearing ring can be removed. As a result, the inner ring and outer ring can be mounted separately. Tight fits can thus be achieved on both rings. Bearings of the basic design are manufactured in many different types that differ essentially in the arrangement of the ribs on the inner ring and outer ring. Depending on the design, they are used as non-locating bearings, semi-locating bearings or locating bearings.
Roller profile and stress distribution
Cylindrical roller profile (high stress peaks)
Roller with profiled ends (no stress peak)
Cylindrical centre region
Region of logarithmic tapering
Rounding of edge
|
|
Type NU
Bearings with non-locating bearing function
In bearings of type NU, the outer ring has two rigid ribs, while the inner ring has no ribs ➤ Figure. As a result, axial displacements of the shaft relative to the housing are possible in both directions and within certain limits. During rotational motion, length compensation occurs without constraint in the bearing between the rollers and the raceway without ribs and is therefore practically free from friction. The maximum axial displacement s is given in the product tables. The bearings are used as non-locating bearings, i. e. they cannot guide the shaft axially in either direction ➤ section. For use as semi-locating bearings, they can be combined with the L-section ring HJ ➤ Figure.
Type N
Bearings with non-locating bearing function
Cylindrical roller bearings of type N have two rigid ribs on the inner ring, while the outer ring has no ribs ➤ Figure. Due to the absence of ribs, axial displacements of the shaft relative to the housing are possible in both directions within the bearing. The maximum axial displacement s is given in the product tables. Bearings of type N are used as non-locating bearings, i. e. they cannot guide the shaft axially in either direction ➤ section.
Single row cylindrical roller bearings – non-locating or semi-locating bearings
Fr = radial load
Fa = axial load
Cylindrical roller bearing NU (non-locating bearing)
Cylindrical roller bearing N (non-locating bearing)
Cylindrical roller bearing NU+ L‑section ring HJ (semi-locating bearing)
|
|
Type NJ
Bearings with semi-locating bearing function
Bearings of type NJ have two rigid ribs on the outer ring and one rigid rib on the inner ring ➤ Figure. In these cylindrical roller bearings, axial displacements of the shaft relative to the housing are possible in one direction only. The maximum axial displacement s is given in the product tables. Bearings of type NJ are used as semi-locating bearings, i. e. they can guide the shaft axially in one direction ➤ section. Semi-locating bearings NJ can be combined with an L-section ring HJ to form a locating bearing unit ➤ Figure.
Type NUP
Bearings with locating bearing function
Cylindrical roller bearings of type NUP have two rigid ribs on the outer ring as well as one rigid rib and one loose rib washer on the inner ring ➤ Figure. In these cylindrical roller bearings, axial displacements between the shaft and the housing are not possible. Bearings of type NUP are used as locating bearings, i. e. they can guide the shaft axially in both directions ➤ section.
Single row cylindrical roller bearings – semi-locating or locating bearings
Fr = radial load
Fa = axial load
Cylindrical roller bearing NJ (semi-locating bearing)
Cylindrical roller bearing NUP (locating bearing)
|
|
L-section rings
Functional expansion by means of L-section rings
In order to expand the function of cylindrical roller bearings NU and NJ, these types can be combined with L-section rings HJ ➤ Figure. In this way, bearings NU can perform a semi-locating bearing function, while bearings NJ in combination with L-section rings can perform a locating bearing function ➤ Figure.
Cylindrical roller bearings NU must not be mounted with two L-section rings, since this can lead to axial bracing of the rollers.
Areas of application of L-section rings
L-section rings can be advantageous where:
- The inner ring in locating bearing arrangements that are subjected to very high loads has a very tight fit; bearings of type NJ + HJ permit tighter fits than bearings NUP, which have a shortened inner ring and a loose rib washer
- The shaft must be axially guided in one or both directions and bearings NJ or NUP are not available
- The design of the bearing arrangement and the mounting and dismounting of the bearings should be simplified
Design of L-section rings
The L-section rings are made from rolling bearing steel and are hardened and ground. The axial runout of the lateral faces corresponds to the normal tolerances of the appropriate bearings. Where available, the L-section rings are listed in the product tables together with the associated bearings (e. g. bearing NJ206-E-TVP2 + L-section ring HJ206-E). Since the L-section rings are not a component of the bearing, these must always be ordered together with the bearing ➤ Figure.
Cylindrical roller bearings with L-section rings – semi-locating or locating bearings
Fr = radial load
Fa = axial load
Cylindrical roller bearing NU+ L‑section ring HJ (semi-locating bearing)
Cylindrical roller bearing NJ+ L‑section ring HJ (locating bearing)
|
|
X-life premium quality
Single row cylindrical roller bearings with cage are supplied up to an outside diameter D = 320 mm as X-life bearings ➤ Figure. These bearings exhibit considerably higher performance than comparable standard cylindrical roller bearings. This is achieved, for example, through the modified internal construction, the optimised contact geometry between the rollers and raceways, the better surface quality ➤ Figure and the optimised roller guidance and lubricant film formation.
Cylindrical roller bearing of X-life design
Brass cage
Cylindrical roller, honed
Outer ring, honed
Inner ring, honed
|
|
Comparison of surface qualities
Standard surface – a rough surface causes stress peaks under radial load
X-life surface – higher surface quality reduces stress peaks; this increases the bearing operating life
|
|
Advantages
Increased customer benefits due to X-life
These technical enhancements offer a range of advantages, such as:
- a more favourable load distribution in the bearing and thus a higher dynamic load carrying capacity of the bearings ➤ Figure and ➤ Figure
- a higher fatigue limit load
- lower heat generation in the bearing
- lower lubricant consumption and therefore longer maintenance intervals if relubrication is carried out
- a measurably longer operating life of the bearings
- high operational security
- compact, environmentally-friendly bearing arrangements
Interchangeable with comparable standard bearings
Since X-life cylindrical roller bearings have the same dimensions as the corresponding standard bearings, the latter can be replace without any problems by the higher-performance X-life bearings. The major advantages of X-life can therefore also be used for existing bearing arrangements with standard bearings.
Lower operating costs, higher machine availability
In conclusion, these advantages improve the overall cost-efficiency of the bearing position significantly and thus bring about a sustainable increase in the efficiency of the machine and equipment.
Suffix XL
X-life cylindrical roller bearings include the suffix XL in the designation ➤ section and ➤ link.
Cylindrical roller bearing with cage: comparison of basic dynamic load rating Cr with bearings without X-life quality
Cr = radial basic dynamic load rating
Bearing without X-life quality
X-life cylindrical roller bearing
|
|
Areas of application
Due to their special technical features, X-life cylindrical roller bearings are highly suitable, for example, for bearing arrangements in:
- heavy industry (steel production)
- power transmission (gearbox engineering)
- processing machines and construction machinery
- wind turbines (gearbox applications)
X-life indicates a high product performance density and thus a particularly significant benefit to the customer.
Designed for very high radial loads
Depending on the type, single row cylindrical roller bearings can support not only very high radial forces but also high axial loads on one or both sides:
- The types N and NU can only support radial loads. If NU bearings are combined with an L-section ring, these can also support axial loads on one side ➤ Figure
- The type NJ can support radial loads and axial loads on one side. If this type is combined with an L-section ring, it can support axial loads on both sides ➤ Figure
- The type NUP can support radial loads and axial loads on both sides
Higher capacity roller set in variant E
Bearings with the suffix E have a higher capacity roller set and are thus designed for very high load carrying capacity.
Higher axial load carrying capacity of bearings with toroidal crowned roller end face
Neither wear nor fatigue occurs on the rib contact running and roller end faces
In the case of cylindrical roller bearings with toroidal crowned rollers (TB design), the axial load carrying capacity has been significantly improved with the aid of new calculation and manufacturing methods. A special curvature of the roller end faces facilitates optimum contact conditions between the rollers and ribs ➤ Figure. As a result, the axial contact pressures on the rib are significantly minimised and a lubricant film capable of supporting higher loads is formed. Under standard operating conditions, this completely eliminates wear and fatigue at the rib contact running and roller end faces. In addition, the frictional torque is reduced by up to 50%. The bearing temperature during operation is therefore significantly lower. Bearings of the toroidal crowned design are available for a bore diameter of, or larger than, d = 170 mm ➤ link.
Contact geometry of roller end face/rib face – modified roller end faces
Cylindrical roller with inner ring
Detail (representation not to scale)
End of roller
Rib
|
|
Load ratio Fa/Fr
Ratio Fa/Fr ≦ 0,4 or 0,6
The bearings can support axial loads on one side by means of the ribs on the inner and/or outer ring ➤ Figure. In order to ensure problem-free running (tilting of the rollers is prevented), they must always be subjected to radial load at the same time as axial load. The ratio Fa/Fr must not exceed the value 0,4. For bearings with toroidal roller ends (TB design), values up to 0,6 are permissible.
Continuous axial loading without simultaneous radial loading is not permissible.
Permissible axial load
Influencing factors on the axial load carrying capacity
Axial loads are supported by the bearing ribs and the roller end faces ➤ Figure. The axial load carrying capacity of the bearing is therefore essentially dependent on:
- the size of the sliding surfaces between the ribs and the end faces of the rolling elements
- the sliding velocity at the ribs
- the lubrication of the contact surfaces
- tilting of the bearing
- friction
Force flow under axial load – semi‑locating bearing NJ
|
|
Calculation of permissible axial load – cylindrical rollers with conventional roller ends
Bearings with standard roller ends
The permissible axial load Fa per can be calculated from the hydrodynamic load carrying capacity of the contact ➤ Equation.
Permissible axial load – bearings of standard design
Legend
Fa per |
N |
Permissible continuous axial load. In order to prevent unacceptably high temperatures in the bearing, Fa per must not be exceeded
|
Fa max |
N |
Maximum continuous axial load in relation to rib fracture. In order to prevent unacceptably high pressures at the contact surfaces, Fa max must not be exceeded
|
kS |
- |
Factor as a function of lubrication method ➤ Table. The factor takes into consideration the lubrication method used for the bearing. The better the lubrication and in particular the heat dissipation, the higher the permissible axial load
|
kB |
- |
Factor as a function of bearing series ➤ Table
|
dM |
mm |
Mean bearing diameter dM = (D + d)/2 ➤ link
|
n |
min-1 |
Operating speed
|
Factor kS
Lubrication method
|
Factor
kS
|
from
|
to
|
Minimal heat dissipation, drip feed oil lubrication, oil mist lubrication, low operating viscosity (ν < 0,5 · ν1)
|
7,5
|
10
|
Poor heat dissipation, oil sump lubrication, oil spray lubrication, low oil flow
|
10
|
15
|
Good heat dissipation, recirculating oil lubrication (pressurised oil lubrication)
|
12
|
18
|
Very good heat dissipation, recirculating oil lubrication with oil cooling, high operating viscosity (ν > 2 · ν1)
|
16
|
24
|
The precondition for these kS values is an operating viscosity of the lubricant of at least the reference viscosity ν1 in accordance with DIN ISO 281:2010.
Doped lubricating oils should be used, such as CLP (DIN 51517) and HLP (DIN 51524) of ISO-VG-grades 32 to 460 and ATF oils (DIN 51502) and transmission oils (DIN 51512) of SAE viscosity grades 75W to 140W.
Bearing factor kB
Series
|
Factor
kB
|
NJ2..-E, NJ22..-E, NUP2..-E, NUP22..-E
|
15
|
NJ3..-E, NJ23..-E, NUP3..-E, NUP23..-E
|
20
|
NJ4
|
22
|
Calculation of permissible axial load – cylindrical rollers with toroidal crowned roller ends
Higher axial loads possible
For bearings with toroidal roller ends, the permissible axial loads are 50% higher ➤ Equation.
Permissible axial load – bearings of TB design
Calculation of maximum permissible axial load
For bearings with rollers of the standard or TB design, the maximum permissible axial load Fa max ➤ Equation is calculated from the rib strength and the security against wear. This must not be exceeded, even if Fa per gives higher values ➤ Equation.
Maximum axial load – bearings of standard and TB design
Permissible axial load
Axial load under shaft deflection
Permissible axial load under shaft deflection of up to 2′
Under considerable shaft deflection, the shaft shoulder presses against the inner ring rib. In combination with the active axial load, this can lead to high alternating loading of the inner ring ribs. Under a shaft deflection of up to 2′, the permissible axial load can be estimated ➤ Equation.
If more severe tilting is present, a separate strength analysis is required. In this case, please contact Schaeffler.
Axial load under misalignment
Legend
Fas |
N |
Permissible axial load under misalignment
|
Angular deviations are misalignments between the inner and outer ring
The possible misalignment between the inner ring and outer ring is influenced by the internal bearing construction, the operating clearance, the forces acting on the bearing etc. Due to these complex relationships, it is not possible to give generally valid absolute values here. However, misalignments (angular deviations) between the inner ring and outer ring always have an effect on the running noise and the operating life of the bearings.
Permissible tilting
The permissible guide values at which, based on experience, there is no significant reduction in operating life are as follows:
- 4 ′ for series 10, 19, 2, 3, 4
- 3 ′ for series 22, 23
Scope of values
The values apply to:
- bearing arrangements with static misalignment (consistent position of the shaft and housing axis)
- bearings that are not required to perform an axial guidance function
- bearings subjected to small loads (with C0r/P ≧ 5)
Checking by means of the calculation program BEARINX is recommended in all cases. If there is any uncertainty regarding possible misalignment, please consult Schaeffler.
Oil or grease lubrication
Single row cylindrical roller bearings with cage are not greased. They must be lubricated with oil or grease.
Compatibility with plastic cages
When using bearings with plastic cages, compatibility between the lubricant and the cage material must be ensured if synthetic oils, lubricating greases with a synthetic oil base or lubricants containing a high proportion of EP additives are used.
If there is any uncertainty regarding the suitability of the selected lubricant for the application, please consult Schaeffler or the lubricant manufacturer.
Observe oil change intervals
Aged oil and additives in the oil can impair the operating life of plastics at high temperatures. As a result, stipulated oil change intervals must be strictly observed.
Providing additional seals in the adjacent construction
The bearings are not sealed; i. e. sealing of the bearing position must be carried out in the adjacent construction. This must reliably prevent:
- moisture and contaminants from entering the bearing
- the egress of lubricant from the bearing
Limiting speeds and reference speeds in the product tables
The product tables give two speeds for most bearings:
- the kinematic limiting speed nG
- the thermal speed rating nϑr
Limiting speeds
The limiting speed nG is the kinematically permissible speed of the bearing. Even under favourable mounting and operating conditions, this value should not be exceeded without prior consultation with Schaeffler ➤ link.
Reference speeds
nϑr is used to calculate nϑ
The thermal speed rating nϑr is not an application-oriented speed limit, but is a calculated ancillary value for determining the thermally safe operating speed nϑ ➤ link.
The Schaeffler Noise Index (SGI) has been developed as a new feature for comparing the noise level of different bearing types and series. As a result, a noise evaluation of rolling bearings can now be carried out for the first time.
Schaeffler Noise Index
The SGI value is based on the maximum permissible noise level of a bearing in accordance with internal standards, which is calculated on the basis of ISO 15242. In order that different bearing types and series can be compared, the SGI value is plotted against the basic static load rating C0.
This permits direct comparisons between bearings with the same load carrying capacity. The upper limit value is given in each of the diagrams. This means that the average noise level of the bearings is lower than illustrated in the diagram.
The Schaeffler Noise Index is an additional performance characteristic in the selection of bearings for noise-sensitive applications. The specific suitability of a bearing for an application in terms of installation space, load carrying capacity or speed limit for example, must be checked independently of this.
Schaeffler Noise Index for single row cylindrical roller bearings with cage
SGI = Schaeffler Noise Index
C0 = basic static load rating
|
|
Limiting values
The operating temperature of the bearings is limited by:
- the dimensional stability of the bearing rings and cylindrical rollers
- the cage
- the lubricant
Possible operating temperatures of single row cylindrical roller bearings ➤ Table.
Permissible temperature ranges